How to Fabricate An Esthetic Porcelain- To-Titanium Restoration

Luke Kahng, CDT · Technical · Jan 2012

Luke Kahng, CDT, offers his step-by-step technique for fabricating a porcelain-to-titanium restoration using Nobel Biocare's NobelProcera scanner and GC's Initial™ Titanium porcelain.

In my laboratory, we're always looking for more effective ways to create our restorations," says Luke Kahng, CDT, Owner of LSK121 Oral Prosthetics, Naperville, IL. "The better we research and incorporate new products, the more options we can give our dentist-clients to help them grow their practices.

"We had heard the buzz about titanium so our laboratory began carefully researching it, including its benefits and cost-saving properties and how to create beautiful esthetics when using the material.

"We discovered that titanium has many benefits--it's lightweight, biocompatible, cost efficient, offers excellent esthetics and is classified by the ADA between high noble and noble crowns.

"Also, since we own the Nobel Biocare NobelProcera™ scanning system, we're able to scan our model and get our titanium copings back from the milling center within two days. There's no need for waxing, divesting, investing or degassing which saves us time and energy!

"On the other hand, when working with titanium we also found that sandblasting is necessary after each bake, CTE must be controlled, and the time and cooling temperatures must be carefully monitored. For instance, there's a 1.6 difference in the CTEs of a Nobel Biocare Titanium coping (10.16 CTE) and GC Initial™ Titanium Porcelain (8.6 CTE) so we must control the long-term cooling temperature and extend our cooling rate by 30% when we're firing these restorations."

Case Description

A 55-year-old man with a 10-year-old bridge was allergic to the yellow precious alloy used in the restoration. The dentist-client wanted alternatives to an all-ceramic or zirconia bridge so Kahng recommended a porcelain-to-titanium restoration.

© 2013 LMT Communications, Inc. · Articles may not be reprinted without the permission of LMT

Step-By-Step
  • Figure 1 Kahng scanned the model using the NobelProcera scanner, designed the three-unit titanium bridge and sent the file to Nobel Biocare’s centralized milling center in New Jersey.

  • Figure 2 Two days later, Kahng received the milled titanium framework and prepared it for porcelain application. He ground the copings using a Komet carbide bur especially designed for titanium; for best results, grind the coping in one direction only.

  • Figure 3 Next, he sandblasted the inside of each coping on the framework.

  • Figure 4 Kahng placed the framework in an ultrasonic machine with distilled water for five minutes.

  • Figure 5 Top: Before applying the opaque, Kahng used GC’s Initial Porcelain Ti™ Bonder kit to apply a thin layer of the titanium bonder to the framework. The bonding material is important—it makes all the difference between a well-bonded restoration and one that doesn’t bond at all. Bottom: The framework after firing and sandblasting.

  • Figure 6 Left: The GC Initial™ Titanium opaque powder for mixing. Top right: The framework after the first opaque application, firing and sandblasting. Bottom right: The framework after the second opaque application, firing and sandblasting.

  • Figure 7 The framework after Kahng applied regular dentin powder (D-C3 Ti).

  • Figure 8 The framework after the enamel layering application of GC Initial Titanium porcelain, Translucency Opal.

  • Figure 9 The bridge after the dentin and enamel layers are applied and fired.

  • Figure 10 The bridge after the second buildup

  • Figure 11 The bridge after the layering of enamel modification.

  • Figure 12 The final restoration demonstrates the esthetics of porcelain layering over titanium.

  • For More Information GC Initial™ Titanium porcelain powder is available in a full range of colors. For more information, call GC America at 708-597-0900 or 800-323-7063 or visit www.gcamerica.com. For details on the NobelProcera scanner, contact Nobel Biocare at 800-993-8100 or visit www.nobelbiocare.com.

About the Author
Luke Kahng, CDT

Owner

Luke S. Kahng, CDT, is the owner of LSK121 Oral Prosthetics, a laboratory in Naperville, IL. In addition to being a board member for several dental publications, he has published more than 100 articles...See more

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